Project Overview

We successfully executed the Supply, Installation, Testing & Commissioning (SITC) of a 200 kWp rooftop solar power plant at Vikram Bhavan, Anushakti Nagar, within the BARC campus.

Installed over a multi-level car parking structure, this project required a meticulous approach to structural design, wind load resistance, safety integration, and long term operational reliability. The execution reflects a balance of engineering precision, safety first implementation, and performance driven design for critical institutional infrastructure.

Structural Engineering Excellence
Aluminium Anodized Long-Rail Mounting Structure

The plant is supported by a:

• Aluminium anodized long rail solar module mounting structure
• Corrosion resistant and lightweight design
• Optimized for durability in coastal and high-humidity environments

Aluminium anodizing enhances:

• Surface hardness
• Corrosion resistance
• Long-term structural integrity
• Reduced maintenance requirements

This ensures stable module support without imposing excessive load on the parking structure.

Optimized Ventilation & Thermal Performance

To enhance module efficiency and lifespan:

• 120 mm clearance maintained between roof surface and modules

This design enables:

• Improved airflow beneath panels
• Reduced heat accumulation
• Better thermal dissipation
• Sustained performance during peak temperature conditions

The result is improved energy yield and enhanced long term system reliability.

Wind Load & Structural Safety Compliance

Given the exposed rooftop environment, the system was engineered to:

• Withstand wind speeds up to 180 km/hr
• Maintain structural rigidity under extreme weather conditions

Wind load calculations and anchoring mechanisms were carefully engineered to ensure:

• Zero structural compromise
• Secure module fixation
• Compliance with safety standards

Waterproofing & Infrastructure Protection

To protect the integrity of the parking structure:

• All weather proof silicone gel applied for waterproofing of L-angles

This ensures:

• Prevention of water seepage
• Protection against structural corrosion
• Long term durability of the mounting interface

Special care was taken to maintain rooftop waterproofing without affecting civil infrastructure.

Integrated Safety & Maintenance Planning

Beyond installation, the project was designed with long-term O&M considerations in mind.

70-Meter Safety Lifeline System

• 70 meters of safety lifeline installed
• Enables secure cleaning and maintenance operations

This ensures:

• Worker safety during routine panel cleaning
• Compliance with height safety protocols
• Reduced operational risk

360° Accessible Walkways

• Full 360-degree accessible walkways
• Ease of inspection, servicing, and future upgrades

This thoughtful planning allows:

• Efficient troubleshooting
• Faster maintenance cycles
• Minimal downtime

Energy Performance & Sustainability Impact

• Installed Capacity: 200 kWp
• Estimated Daily Generation: ~800 units per day

The plant significantly contributes to:

• Reduced grid dependency
• Lower operational electricity costs
• Decreased carbon footprint
• Sustainable energy integration within critical research infrastructure

Project Highlights at a Glance

• 200 kWp rooftop solar installation
• Multi-level parking structure deployment
• Aluminium anodized long-rail mounting system
• 120 mm ventilation clearance
• Wind resistance up to 180 km/hr
• Silicone based waterproofing protection
• 70 m safety lifeline system
• 360° maintenance access walkways

Engineering Solar Solutions for Critical Infrastructure

Executing a rooftop solar installation within the BARC campus demands:

• Structural precision
• Rigorous safety planning
• Compliance with strict institutional standards
• Performance-driven system optimization

This 200 kWp installation demonstrates our capability to deliver technically robust, structurally secure, and sustainability-focused solar EPC solutions, engineered to perform reliably under demanding conditions.

A project built not just for generation but for durability, safety, and long term performance excellence.